Monday, March 2, 2015

Yakult Company Visit


Company Background


Yakult is a Japanese probiotic milk-like product which is made by fermenting a mixture of skimmed milk with a special strain of the bacterium Lactobacillus casei Shirota. It was created by Minoru Shirota who found that lactobacilli were effective in suppressing harmful bacteria within the intestines, in 1930. After 5 years, in 1935, he started the manufacturing and Yakult had sold to the public.

In 1969, Yakult operated their business in Hong Kong. The first factory was located at Kwun Tong and now the factory is moved to Tai Po. In the beginning, Yakult used to employ “Yakult Lady” direct marketing strategy to sell the drink. It used to use glass bottles in order to recycle and reuse them. However, this trend was not suitable for Hong Kong and changed to sell at supermarket now. In 2011, Yakult has published a new production line in Hong Kong for producing a new flavor of Yakult – Yakult LT, which has lower sugar content and high vegetable fibre.


Today, Yakult sells in 34 countries to suit 30 million demands every day.




Questions

1. How can your company deal with the increasing customer demand in China?  How do you plan for your production forecast?
9. How do you manage the fluctuation in demand to your production resulted by the large volume of purchase from the mainlanders especially the parallel traders?
Answer:
In order to deal with the increasing demand in mainland China, Yakult is trying to build more production factories in China to ensure meeting the growing demand. Nowadays, it has 6 factories in China and the number will keep increasing in the future. Under the six production plants, Yakult can produce a total of several million bottles per day, as to meet the increasing demand in mainland China.



2. With more intensive competition from similar probiotic products from mainland and other Asia countries, what are the strategies for Yakult to keep its competitiveness?
11. There are many similar products in the existing market, how can you differentiate yourself with those products?
Answer:
Yakult registered for the bacterium Lactobacillus casei which was created by Japanese scientist Minoru Shirota, the starter of Yakult. This bacterium has its unique function which is benefit to the intestinal system of human body. This differentiates Yakult from other Probiotic Drinks as no other companies are able to use the same bacterium to perform the same function. Besides, Yakult has a team of professionals to monitor each bottle of the probiotic drink has enough number of Lactobacillus casei strain Shirota. Yakult believes that it can help to gain the trust of the customers by ensuring the product quality. Moreover, Yakult is a renowned company which is developed for nearly 80 years. The history of the company is also a promise to customers.


3. Will you consider providing more varieties of products?
8. There are lots of favours in different regions except Hong Kong only got 2 favours in total. What is your product strategy in dealing with customers in Hong Kong?
Answer:
For Hong Kong Yakult, there is only one flavor in order to maintain the good quality of probiotics and taste of the beverage. There are two types of Yakult in Hong Kong which are the original one, and the other one with low-sugar and hi-fibre. In addition to the Yakult, Yakult has also launched a new drink which is a sugar-free tea called 蕃爽麗茶 to cater the healthy lifestyle of Hong Kong people.


4. Why don’t Yakult develop a new product with other flavor?
Answer:
Until now, Yakult will not consider providing more new products as the production lines of original and Yakult LT have already saturated. Their production capacity is around one million bottle per day. Hong Kong Yakult factory does not have enough places to launch more production line as land limitation. So, Yakult only can product two products. Also, there are not strong rivals of Yakult in Hong Kong, unlike Singapore, where need to introduce different flavors to compete with other competitors in the market.



5. Yakult can keep longer than in the past.  What is the reason behind?
Answer:
Yakult has done several ways to maintain the quality of its products. First, once the Yakult are produced, they will be refrigerated in the freezer in order to prevent it from going bad under warm temperature. Also, the Yakult Company supervises the super market to store their product in the freezer too. If super market does not follow to do the procedure, Yakult Company will stop supplying the products. This issue can make sure the customers can buy the good quality product. If the products in super market are overdue, they will be replaced by fresh products. This is one of the after sale service of Yakult Company.

 Besides, Yakult Company has two subsidiaries centers which are responsible to distribute the product to whole Hong Kong stores or super markets. The two subsidiaries centers are located in Shatin and Kwan Tong respectively. Kwan Tong’ center is responsible for distributing the product to East Kowloon and Hong Kong Island while Shatin’s center is responsible for New Territories. Each day, Yakult Company will assign a staff to these two centers to check the expiry date of the product. If the products are overdue, they will be returned to main company and destroyed. At the same time, visiting these two centers can help to estimate the demand of Yakult milk by checking the sale information in the distribution center. Therefore, it can help planning of production of milk so as to maintain the sufficient supply of milk in the market.


6. As the customer demand of mainlander increases, how do Yakult control its production process efficiently?
Answer:
Today Yakult investigate the important steps which ensure that they deliver the highest quality products to the customers. The Yakult manufacturing has strict procedures in place to guarantee that the quality of the products is never compromised.

Yakult’s International Organization for Standardization products and services how their products and services meet the highest international food manufacturing standards. The policies and procedures are also independently audited as regular part of the accreditation process.

Testing at the on-site quality control area ensures that every bottle of Yakult and Yakult light contain 6.5 billion probiotic bacteria; the unique Lactobacillus casei strain and also guarantee a product of the highest integrity.

The commitment to quality extends beyond the manufacturing facility through each stage of the distribution process to stores, ensuring the cold chain to stores is uninterrupted. In practical term this mean the temperature in the Yakult refrigerated vans and transport delivery vehicles is below 4 .

Yakult staffs are committed to giving the best service possible. Their highly trained sale team work at supermarket level to ensure that product is not out of date or damaged and the Yakult fridges are clean.

These are all vital steps in Yakult quality process. Therefore, they can ensure the quality of product during the manufacturing and transportation.



7. How do you forecast the market demand under the condition of decentralized sales in numerous distribution networks?
Answer:
To forecast the demand and manage the production in Hong Kong, there are more than one hundred employees going to the retail stores around Hong Kong to collect data of the sales. Then, the data about demand collected and integrated to help the company decide how many bottles of Yakult to be produced. Besides, the weather information and the past demand record would also help in forecasting the market demand.
10.   To cope with the huge demand from mainland China, do you consider making some new changes in your logistics/ distribution network, such as providing online purchase to mainland people?
Answer:
Yakult has already had some production plants in Guangzhou, Tianjin etc. There is not any intention to provide online purchase because Hong Kong’s product supply for Hong Kong and Macau. The delivery time is another important factor to consider because Yakult cannot be stored for a long time.


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